Conveyor Safety System Overview
Two antenna units are strategically installed along conveyor systems that feed balers and shredders. These antennas function as safety sensors and integrate directly into your conveyor’s existing E-stop circuit. When a worker wearing SCAN~LINK passive RFID safety apparel enters the detection zone, the system instantly identifies their presence and opens the relay in the E-stop circuit—immediately stopping conveyor movement and preventing accidents. A connected light tower also flashes red and triggers an audible alarm, ensuring rapid awareness for everyone in the area.
With zero false alarms, you keep your operation running efficiently while securing worker safety. SCAN~LINK’s patented technology uses passive RFID tags—requiring no batteries or ongoing maintenance.
How does SCAN~LINK Work?
SCAN~LINK’s passive RFID system detects workers wearing RFID-tagged safety PPE and instantly alerts both operators and nearby personnel. This real-time warning helps prevent struck-by incidents, improves operator awareness, and keeps worksites safer.
Single Detection Zone
The SCAN~LINK Single Antenna System creates a single detection zone around heavy equipment. This is ideal for monitoring blind spots when reversing to prevent back-up and struck-by incidents.
Workers wearing SCAN~LINK passive RFID safety apparel are immediately detected, alerting both the operator and ground worker, helping reduce struck-by risks and improve operator awareness.
CONVEYOR SYSTEM COMPONENT OVERVIEW
ANTENNA, BRACKET, MAGNET, & LIGHT TOWER ASSEMBLY
Built for demanding industrial environments, the mobile antenna unit is housed in a sealed, weatherproof enclosure for maximum durability. The adjustable, beam-shaping antenna delivers precise zone coverage and is specifically tuned to detect SCAN~LINK’s passive RFID safety apparel.
A magnetic bracket enables quick and secure installation on your conveyor line, while the integrated external alarm and light tower provide both visual and audible notifications to enhance hazard awareness for ground personnel.
SPECS
- Operating Voltage: 12VDC - 28VDC nominal
- Power Consumption: 7.5-36W
- Power Source: PLC or power supply
- Temperature Range: -20°C to +80°C
- RFID FREQUENCY: 902.3MHz - 927.7MHZ
- Wireless Link: 2.4GHZ
- Typical Range: Adjustable from 0.5 to 6 meters
- RoHS Compliant: Yes
ORANGE SAFETY VEST
- SCAN~LINK Armour High visibility fluorescent orange, with yellow stripe and 3M reflective, cool mesh Safety Vest.
- 14 programmed RFID tags installed behind 3M Scotchlite reflective tape.
SPECS
- Standard - SCAZ96-2 Class 2 Level 2 ANSI/BISCAY 107-2004
- BC Class 2 safety rated
- Each vest has a unique ID
- UHF Passive
- Sizes: M, L, XL
LANYARD/SAFETY SASH
- SCAN~LINK Armour - High Visibility Orange Safety Sash/Lanyard .
- 14 programmed RFID tags installed behind 3M Scotchlite reflective tape.
- Onesize Fits Most.
- Velcro closure at shoulder and hip.
SPECS
- Standard - CSAZ96-02 Class 2 Level 2 ANSI/ISEA 107-0224
HARD HAT KIT
The Armour Hard Hat Kits make it possible to convert almost any standard hard hat into an Armour equipped piece of apparel.
OPTIONAL: The SCAN~LINK Hard Hat Kit has the option of Tag Mounting Strips that can cover the RFID tags affixed to the exterior of the hard hat.
Note: Covering the RFID tag using this option does
not affect the functionality and safety performance of the RFID tags.
SPECS
- 10 RFID Tags per kit per Hard Hat
- Weatherproof, Sweat-proof
- UHF Passive
- Each Kit has a unique ID
- RFID Tag Mounting Strips (OPTIONAL)
Wiring Schematics
SCAN~LINK's RFID Detection System is intended to enhance the Safety Performance Level of an existing process, however, it does not have a SIL or PL rating from a NRTL. Our System is to be used as an additional sensor in the safeguarding process to enhance sensor the safety function of a machine of process that is already safty-compliant. SCAN~LINK recommends consulting a Functional Safety Engineer to provide a functional safety report for the overall safeguarding enhancement of the system utilizing our sensors.
CONVEYOR SAFETY CHALLENGES
Industrial conveyor operations pose unique and persistent safety risks. Many facilities grapple with unreliable detection systems that trigger frequent false alarms, leading to unnecessary stoppages and reduced productivity. Other technologies require ongoing maintenance or battery management, adding to operational costs and increasing the risk of failure. Integrating new solutions into existing safety systems can also be complex, often demanding significant time, expertise, and resources.
SCAN~LINK’s Conveyor Unit is engineered to overcome these obstacles. Our passive RFID safety solution delivers reliable personnel detection without false alarms, keeps maintenance demands low with battery-free tags, and integrates seamlessly into existing E-stop safety circuits. This ensures robust, automated protection and operational continuity.
System overview and specifications
Antenna, bracket, magnets and light tower assembly
Built for demanding industrial environments, the mobile antenna unit is housed in a sealed, weatherproof enclosure for maximum durability. The adjustable, beam-shaping antenna delivers precise zone coverage and is specifically tuned to detect SCAN~LINK’s passive RFID safety apparel. A magnetic bracket enables quick and secure installation on your conveyor line, while the integrated external alarm and light tower provide both visual and audible notifications to enhance hazard awareness for ground personnel.
SPECS:
Operating Voltage: 12VDC - 28VDC nominal
Power Consumption: 7.5-36W
Power Source: PLC or power supply
Temperature Range: -20°C to +80°C
RFID FREQUENCY: 902.3MHz - 927.7MHZ
Wireless Link: 2.4GHZ
Typical Range: Adjustable from 0.5 to 6 meters
RoHS Compliant: Yes
RFID-TAGGED VEST AND HARD HAT KIT
Standard – CSA Z96-02 Class 2 Level 2 ANSI/BISCAY 107-2004
The orange Armour Safety Vest uses a Velcro™ design and features 14 strategically embedded passive RFID tags behind high-visibility 3M™ reflective tape which ensures reliable detection and compliance with safety standards.
Passive RFID tags can also be seamlessly installed in standard hard hats, enabling 360-degree detection. Each tag set is uniquely encoded and double-laminated for superior durability and long-term adhesive performance. With passive technology, you eliminate batteries and maintenance while gaining dependable all-day protection.
RFID-TAGGED LANYARD
Standard – CSA Z96-01 Class 2 Level 2 ANSI/ISEA 107-2004
The orange lanyard features a four-way tear-away design with a 14 strategically positioned RFID tags behind 3M™ reflective tape for reliable detection.
The RFID-Tagged Lanyard is a lightweight alternative to a full safety vest, designed for workers who need comfort and mobility in hot or demanding environments. Ideal for waste and recycling crews, this lanyard reduces heat stress and provides a simple, low-bulk option for staying protected around heavy equipment.
We're Here to Support Your Safety Goals
Contact us to learn how SCAN~LINK’s passive RFID safety solutions improve safety and compliance, or request pricing and a detailed quote tailored to your jobsite.
Contact Us
Contact Us
13 Windward Dr.
Unit 204
Grimsby, Ontario
L3M 4E8
T: 1-905-304-6100
Toll Free: 1-866-554-5582
info@scan-link.com
