CONVEYOR SAFETY SYSTEM


Two black SCAN-LINK electronic sensor pads next to a vertical indicator tower light with red and green segments.

CONVEYOR DETECTION SYSTEM OVERVIEW

Two antenna units are strategically installed along conveyor systems that feed balers and shredders. These antennas function as safety sensors and integrate directly into your conveyor’s existing E-stop circuit. When a worker wearing SCAN~LINK passive RFID safety apparel enters the detection zone, the system instantly identifies their presence and opens the relay in the E-stop circuit—immediately stopping conveyor movement and preventing accidents. A connected light tower also flashes red and triggers an audible alarm, ensuring rapid awareness for everyone in the area.


With zero false alarms, you keep your operation running efficiently while securing worker safety. SCAN~LINK’s patented technology uses passive RFID tags—requiring no batteries or ongoing maintenance.



HOW DOES THE SCAN~LINK CONVEYOR SAFETY SYSTEM WORK?

SCAN~LINK’s passive RFID conveyor safety system detects workers who have fallen into active conveyor danger zones and instantly alerts surrounding personnel while triggering safety responses such as audible alarms and system shutdown via the E-stop circuit. This real-time detection helps prevent conveyor-related accidents and entanglement incidents, improves worker awareness, and enhances safety around moving conveyor equipment.

Watch: See how the SCAN~LINK Conveyor Personnel Detection System automatically halts an active conveyor when RFID-tagged worker PPE is detected.


CONVEYOR SYSTEM COMPONENT OVERVIEW

A black compact antenna beside a SCAN~LINK light tower used for conveyor systems

ANTENNA, BRACKET, MAGNET, & LIGHT TOWER ASSEMBLY

Built for demanding industrial environments, the mobile antenna unit is housed in a sealed, weatherproof enclosure for maximum durability. The adjustable, beam-shaping antenna delivers precise zone coverage and is specifically tuned to detect SCAN~LINK’s passive RFID safety apparel.


A magnetic bracket enables quick and secure installation on your conveyor line, while the integrated external alarm and light tower provide both visual and audible notifications to enhance hazard awareness for ground personnel.

SPECS

  • Operating Voltage: 12VDC - 28VDC nominal
  • Power Consumption: 7.5-36W
  • Power Source: PLC or power supply
  • Temperature Range: -20°C to +80°C
  • RFID FREQUENCY: 902.3MHz - 927.7MHZ
  • Wireless Link: 2.4GHZ
  • Typical Range: Adjustable from 0.5 to 6 meters
  • RoHS Compliant: Yes

An orange high-visibility safety vest with reflective yellow-bordered stripes.

ORANGE SAFETY VEST

  • SCAN~LINK Armour High visibility fluorescent orange, with yellow stripe and 3M reflective, cool mesh Safety Vest.
  • 14 programmed RFID tags installed behind 3M Scotchlite reflective tape.

SPECS

  • Standard - SCAZ96-2 Class 2 Level 2 ANSI/BISCAY 107-2004
  • BC Class 2 safety rated
  • Each vest has a unique ID
  • UHF Passive
  • Sizes: M, L, XL
DATA SHEET

LANYARD/SAFETY SASH

  • SCAN~LINK Armour - High Visibility Orange Safety Sash/Lanyard .
  • 14 programmed RFID tags installed behind 3M Scotchlite reflective tape.
  • Onesize Fits Most.
  • Velcro closure at shoulder and hip.


SPECS

  • Standard - CSAZ96-02 Class 2 Level 2 ANSI/ISEA 107-0224
DATA SHEET
White construction hard hat with reflective strips.
White construction hard hat with reflective strips and integrated lights.
MOUNTING OPTIONS SHEET

HARD HAT KIT

The Armour Hard Hat Kits make it possible to convert almost any standard hard hat into an Armour equipped piece of apparel.


OPTIONAL: The SCAN~LINK Hard Hat Kit has the option of Tag Mounting Strips that can cover the RFID tags affixed to the exterior of the hard hat.



Note: Covering the RFID tag using this option does not affect the functionality and safety performance of the RFID tags.

SPECS

  • 10 RFID Tags per kit per Hard Hat
  • Weatherproof, Sweat-proof
  • UHF Passive
  • Each Kit has a unique ID
  • RFID Tag Mounting Strips (OPTIONAL)
DATA SHEET

Wiring Schematics

SCAN~LINK's RFID Detection System is intended to enhance the Safety Performance Level of an existing process, however, it does not have a SIL or PL rating from a NRTL. Our System is to be used as an additional sensor in the safeguarding process to enhance sensor the safety function of a machine of process that is already safty-compliant. SCAN~LINK recommends consulting a Functional Safety Engineer to provide a functional safety report for the overall safeguarding enhancement of the system utilizing our sensors.

Wiring diagram showing an emergency stop button connected to two detector and fault relay modules in series.

We're Here to Support Your Safety Goals

Contact us to learn how SCAN~LINK’s passive RFID safety solutions improve safety and compliance, or request pricing and a detailed quote tailored to your jobsite.

Contact Us


Contact Us

Black outline of a location pin.

13 Windward Dr.

Unit 204

Grimsby, Ontario

L3M 4E8

Outline of a phone receiver.

T: 1-905-304-6100

Toll Free: 1-866-554-5582

Envelope icon.

info@scan-link.com

A white background with green lights coming out of it.